===== Some USB Drives cannot be formatted under Disk Utility =====
For whatever reason, Disk Utility cannot format some USB connected drives correctly. The problem seems to be either a mis-read of the number of sectors (or other geometry) or cheap-o USB interfaces.
Some commands to help remedy are fdisk and pdisk, fdisk for MBR, pdisk for AFP, gpt for GUID.
frieda:~ ben$ sudo fdisk -a boothfs /dev/rdisk1
Disk: /dev/rdisk1 geometry: 9729/255/63 [156301489 sectors]
Signature: 0xAA55
Starting Ending
#: id cyl hd sec - cyl hd sec [ start - size]
------------------------------------------------------------------------
*1: AB 0 1 1 - 1023 254 63 [ 63 - 16384] Darwin Boot
2: AF 1023 254 63 - 1023 254 63 [ 16447 - 156285042] HFS+
3: 00 0 0 0 - 0 0 0 [ 0 - 0] unused
4: 00 0 0 0 - 0 0 0 [ 0 - 0] unused
This is not usable.
THIS IS, note the one sector smaller size specified:
frieda:~ ben$ sudo fdisk -i -a boothfs -S 156285041 /dev/rdisk1
fdisk: could not open MBR file /usr/standalone/i386/boot0: No such file or directory
-----------------------------------------------------
------ ATTENTION - UPDATING MASTER BOOT RECORD ------
-----------------------------------------------------
Do you wish to write new MBR and partition table? [n] y
Filesystems can then be made at will:
frieda:~ ben$ newfs_hfs -v Untitled -n c=4096,e=1024 /dev/rdisk1s2
Initialized /dev/rdisk1s2 as a 75 GB HFS Plus volume
frieda:~ ben$ newfs_hfs -v Untitled -J -n c=4096,e=1024 /dev/rdisk1s2
newfs_hfs: /dev/disk1s2 is mounted on /Volumes/Untitled
frieda:~ ben$ newfs_hfs -v Untitled -J -n c=4096,e=1024 /dev/rdisk1s2
Initialized /dev/rdisk1s2 as a 75 GB HFS Plus volume with a 8192k journal
frieda:~ ben$ newfs_hfs -v 75G -J -n c=4096,e=1024 /dev/rdisk1s2
Initialized /dev/rdisk1s2 as a 75 GB HFS Plus volume with a 8192k journal
frieda:~ ben$ newfs_hfs -v 75G -J -n c=8192,e=1024 /dev/rdisk1s2
Initialized /dev/rdisk1s2 as a 75 GB HFS Plus volume with a 8192k journal
frieda:~ ben$ newfs_hfs -v 75G -J -n c=16384,e=1024 /dev/rdisk1s2
Initialized /dev/rdisk1s2 as a 75 GB HFS Plus volume with a 8192k journal
Pdisk: It's complicated, who knows...
GPT: I/O errors.